Wouldn’t NYC’s MTA require stainless steel on their buses? I know their climate might be different there. And as for Orion, they never offered any Artic models when they existed. Although I would assume had they did. TTC would’ve been the only customer. Although I do believe it was the III failures that made Orion hesitant to offer any Artics.
MTA uses different specs in their tenders. They have required stainless steel frames in the past, but they have also required that any bus meets a certain threshold of longevity at the Altoona "shaker" testing.
Orion late it its life almost offered bids on a North American-ized Mercedes Citaro articulated bus. They imported one to North America for testing and some demo.
I do recall that MiWay and YRT D40LFs outlived the first TTC Orion VIIs in the last couple of years. With 7400-7881 being built with DDEC S50 EGRs while theirs had Cummins engines. In fact YRT’s D40LFs from 2005-06 outlived the TTC VIIs from 2006-07 to this day. Not sure if both MiWay and YRT D40LFs were built with carbon steel?
The buses of most transit agencies - especially the suburban ones - do not see the same utilization rate that the TTC's buses do. The TTC's would have had far higher mileage and operating hours, even though they were forced to be pulled from service by the Ministry of the Environment.
New Flyer has only offered a partially stainless steel frame, and as a higher-cost option. I don't know of any of the suburban agencies who have bought that option.
One thing I found interesting was the RTS buses TTC got in the 1998 was built in New Mexico, despite Orion being made in Ontario and Nova actually having a plant in Quebec. Not sure how TTC got around that.
Simple - no Federal or Provincial monies were used in that purchase, only Municipal. That's why they could order what they wanted.
I am not privy to the exact details on what they did to the Novas, but the 12 year lifespan has been a plan for a while, so it would not surprise me if they only did a light refurbishment on them. Why dump all that money on them if they're going to go away in a few years' time?
The work they did on the Orion VIIs was in itself pretty light - the average bus was in and out of the workshops in about 8 days, compared to the GM rebuilds in the 2000s that took about 6 weeks per bus.
That's a function of how the buses are built - both in the sense of how well, and in the sense of how easy or hard they are to take apart.
Modern buses are built in a very modular manner, and have multiple sub-assemblies that can be removed and replaced in one fell swoop. Front axle, rear axle, engine cradle, etc. On top of that, the TTC has streamlined the process enough that they have spare sub-assemblies ready to go - a bus that comes in for rebuild has its old sub-assemblies removed and sent out for rework and new set get installed right away, or after a very short delay. As well, panels are designed to come off quickly and easily to allow access to the frame other components hidden in the walls.
The New Looks, on the other hand, had some sub-assemblies for the axles. But the bodies were all fabricated from rivetted steel and aluminum, and so all of the rivets needed to be removed in order to access the frame components for inspection or replacement. And those frame components were made of stamped steel, like a car, so there was less bulk for tinworm to attack. It was just a far, far more laborious job.
For the record, regardless of how long it takes, if a bus goes in for a "full rebuild" it is getting a full rebuild. Frames are inspected and components replaced. Axles, suspension and motors are replaced. A/C replaced. It's a very thorough job.
When everyone can only keep artics are 12 years, there’s no magic that can allow them to mysteriously keep them running for 18 years. It’s no surprise to anyone that they are near the end of life.
It's not that there's no magic - an articulated bus is just another type of bus, all of the components on it can be replaced including the joint.
It's just that on an artic because of the additional costs required to keep them on the road, the scales get weighted more towards a shorter lifespan.
Dan